Introduction

With so many choices and so little information, making the right decision on your equipment purchase can feel daunting. When it comes to this kind of major investment, you need more than just a price check—it’s also important to weigh long-term value, maintenance, and ease of use. It’s time to put the Kleemann MR 130i EVO2 in the spotlight to see if it truly measures up to the competition and proves worth your investment.
 

Long-Term Cost Savings and Efficiency

Every business looks for maximum return on investment when purchasing equipment, and crushers are no exception. While many contractors prioritize initial costs, there are many that prefer to prioritize long-term savings. Kleemann prefers to balance the significant upfront investment of advanced technology with substantial long-term savings. While the initial price tag of their crushers might be higher than some competitor models, the Kleemann MR 130i EVO2 demonstrates how this cost is quickly recouped through its productivity and faster job completion rates.

Diesel-Direct Drive

Equipped with a powerful 490-horsepower Tier 4f Scania diesel engine, the MR 130i EVO2 is designed to maximize productivity with its efficient diesel-electric concept. This design minimizes maintenance needs and operational demands by reducing wear on mechanical parts, simplifying power distribution, and improving energy efficiency, allowing for extended uptime and more consistent performance on job sites.

Compared to hydraulic drive systems from other brands, the MR 130i EVO2 is engineered for reliability, ensuring fewer breakdowns and significantly lower operating costs over the life of the machine. The Diesel-Direct drive concept further enhances productivity by maintaining optimal fuel usage, averaging just 8 gallons of fuel consumption per operating hour, which is well below the 12-15 gallons typical of standard hydraulic machines. By calculating the numbers, this can result in 550 gallons of savings per 100 operating hours, which could mean up to $2,750 in savings during that time. Furthermore, in an average season of 1000hr of production, this could result in nearly $30,000 of reduced operations costs.

Double-Deck Prescreen

Additionally, the independent double-deck prescreen delivers precise material separation by removing fines and smaller particles before it is sent directly to the crusher box. This enhances throughput while minimizing machine wear. The prescreening process also produces a finished product on the prescreen discharge conveyor, leading to a higher-quality final product.
 

Addressing Misconceptions: User-Friendly and Accessible

For many, the common assumption is high-tech crushers like Kleemann are too complex, making both operation and maintenance difficult. This perception leads to concerns about the accessibility of the equipment for operators in the field. However, Kleemann has made concerted efforts to ensure that their equipment is intuitive, by simplifying both operation and maintenance, without sacrificing advanced features that improve performance. One example is the step-by-step startup process, which automatically guides operators through startup and shutdown of the machine, a great feature for newer operators.
 

Spective Connect App

The Spective Connect app is another example of accessibility for Kleemann Crushers. The app pairs with the crusher’s main display, providing real-time machine diagnostics, production rates, gap setting adjustment and crusher load information - all in an easily accessible format. This level of accessibility not only saves time but also ensures that operators can respond quickly to any issues from the excavator or loader cab, keeping production on track. While some brands offer digital tools, few are as comprehensive and accessible as the Spective system.

Diesel-Electric Concept

Additionally, Kleemann’s diesel-electric concept means fewer hydraulic components, which are often a source of maintenance headaches. Fewer hydraulics mean fewer leaks, lower repair costs, and less downtime. For instance, while repairing a hydraulic system can be labor-intensive and costly, fixing an electric breaker is as simple as flipping a switch. The reduced hydraulic fluid requirement – only about 30 gallons compared to the 130-150 gallons needed for standard hydraulic crushers-translates to significant long-term cost savings.
 

Safety and Simplicity

Safety on the job is non-negotiable. Many brands prioritize operator safety, and Kleemann is no different – the MR 130i EVO2 has features that differ from many competitors in the market. One standout feature is the rotor lock and turn device, which securely blocks the rotor during maintenance, preventing unintended movement and ensuring operator safety. Additionally, the adjustable hopper wall locks allow for complete machine setup from ground level, eliminating the need for operators to work from ladders, reducing the risk of accidents. While other brands may offer safety features like remote operation or automated shutdowns, Kleemann goes a step further with these unique systems, setting a higher standard for operator protection.

Simplified Operations with Advanced Technology

Kleemann’s commitment to simplicity is further demonstrated by features like the Continuous Feed System (CFS) and the “Wireless Line Coupling” feature. These innovations streamline operations, reduce the risk of overloads, and ensure that the crusher functions efficiently with minimal operator intervention by automatically adjusting feed rates and coordinating machine processes. Additionally, the quick track feature even allows operators to move the machine remotely, enhancing both safety and productivity. Finally, from Spective Connect safety features, to “state of the art” dust control, Kleemann maintains a reputation of safety and reliability across all job sites.

Efficient Maintenance and Reliable Support

Maintenance and accessibility are also top priorities with Kleemann Crushers. The MR 130i EVO2’s design ensures easy access to all critical components, like the engine, rotor, and prescreen, allowing for quick, safe, and efficient maintenance.

Additionally, Kleemann’s authorized dealers provide dedicated service teams that prioritize rapid, efficient, and safe responses to any service needs. In many cases, machines are back up and running the same day an issue arises, minimizing costly downtime.
 

Conclusion

Crushers are not just another piece of equipment - they are an investment in your project’s success. So, does Kleemann stand up to the test? With superior fuel efficiency, ease of maintenance, and industry-leading safety features, their crushers provide long-term cost savings that may justify your initial investment. They are designed to be user-friendly and accessible, which may debunk the myth that Kleemann machines are overly complex. By focusing on common customer concerns and delivering tangible benefits, Kleemann Crushers stands out as a reliable and innovative choice for any quarrying, aggregate, or mining project.

If this sounds like the right fit for your projects, contact Kirby-Smith Machinery today or learn more about our dedicated service here!